Table of Contents
- Contents
- Overview
- Error Codes
- Specific Cases
- Case #1: LCD is not powering on
- Case #2: Panels are connected, but DC Light is not on
- Case #3: Panels are not producing
- Case #4: Panels are not producing much power
- Case #5: The system does not keep batteries charged
- Case #6: Auto Gen-Start is not working
- Case #7: Normal LED isn't on
- Case #8: The alarm light is on
- Case #9: Grid HM value is negative when it should be positive (only applies in limited home mode)
- Case #10: AC Overload Fault or Bus Unbalance Fault
- Case #11: The system connects to grid and quickly disconnects
- Case #12: DC Overload Fault
- Case #13: System is beeping
- Case #14: Battery cable sparks when connected
- Case #15: Battery symbol on the home screen is red
- Case #16: Battery symbol on the home screen is yellow
- Case #17: Grid symbol on the home screen is yellow
- Case #18: System has restarted
- Case #19: The battery breaker trips
- Case #20: LCD screen still on when the power button is off
- Case #21: The Batt % meter is not reaching 100%
- Case #22: Generator setup is reading 0Hz
- Case #23: Color Touchscreen is Frozen
- Case #24: Grid Phase Wrong
Document Date: | February 2023 |
Contents #
Overview #
This document presents a list of recommended and supported settings for Power Sol-Ark, as well as a number of specific undesirable behaviors commonly reported in the field and suggested resolutions or steps for troubleshooting.
Before beginning any troubleshooting procedures, review the supported settings detailed in the sections immediately below and ensure that all settings for the site match with those shown.
Error Codes #
Fault | Instruction | Common Cause/Remedy |
F1 | DC Inversed Failure | If you have parallel systems and turn one system off, you with get this notification. NOT a fault. |
F8 | GFDI_Relay_Failure | Current Leakage from inverter AC output to Ground, check Ground and neutral are connected at the main panel |
F13 | Grid_Mode_change | It can happen when not using batteries or if Grid Input settings are changed. This is a notification, NOT a fault. If you switch from No Batt to Battery mode, power the system down completely to restart. |
F15 | AC_OverCurr_Failure | Loads are too large for the inverter. If off-grid, the battery discharge amps are programmed too low. Overloads can result in F15, F18, F20, or F26. |
F16 | GFCI_Failure | Ground fault. Check PV+ or PV- wiring (which must be ungrounded). Exposed PV conductors + rain can also cause. Check that the neutral line and Ground are not double-bonded (common with portable generators). |
F18 | Tz_Ac_OverCurr_Fault | Overloaded the Load Output (reduce loads) or overloaded a generator (reduce Gen Start A see pg.33). Wiring Short on the AC Side can also cause this error. Overloads can result in F15, F18, F20, or F26. |
F20 | Tz_Dc_OverCurr_Fault | It is typically caused by DC current from the battery that is too large (ex: 4 Ton AC Unit) or too much PV current (3 or more strings in parallel). Overloads can result in F15, F18, F20, or F26. |
F22 | Tz_EmergStop_Fault | Initiated Emergency Stop; see sensor pinout table. |
F23 | Tz_GFCI_OC_Fault | PV Ground fault. Check PV+ or PV- wiring (which must be ungrounded or damage can occur). Typically caused by pinched PV wire grounding the PV+ or PV-. Grounded PV wire can cause F20, F23, or F26. |
F24 | DC_Insulation_Fault | An exposed PV conductor combined with moisture is faulting (can cause F16, F24, F26). |
F25 | AC_Active_Batt_Fault | No battery connection to the Inverter and Activate Battery is enabled. Disable Activate Battery in settings while no battery is connected. |
F26 | BusUnbalance_Fault | Too much load on one leg (L1 or L2) Vs. the other leg or DC loads on the AC output when off-grid. Grounded PV +/- wire can cause F20, F23, or F26. |
F29 | Parallel_CANBus_Fault | Usually, a communication error for parallel systems, check cables and MODBUS addresses (pg. 44) |
F30 | AC_MainContactor_Fault | Contact Sol-Ark.com |
F31 | Soft_Start_Failed | Soft Start of large motor failed |
F34 | AC Overload Fault | AC Overload or load shorted. Reduce heavy loads. |
F35 | AC_NoUtility_Fault | Grid connection lost |
F37 | DCLLC_Soft_Over_Cur | Software DC overcurrent |
F39 | DCLLC_Over_Current | Hardware DC overcurrent |
F40 | Batt_Over_Current | Batteries exceeded their current discharge limit |
F41 | Parallel_System_Stop | If one system faults in parallel, this normal fault will register on the other units as they disconnect from grid |
F45 | AC_UV_OverVolt_Fault | Grid under-voltage causes a disconnect. This will self-reset when the grid stabilizes. |
F46 | Parallel_Aux_Fault | Cannot communicate with other parallel systems. Check Master = 1, Slaves are 2-9, ethernet cables are connected. |
F47 | AC_OverFreq_Fault | Grid over Frequency (common in power outages) causes a disconnect. Will self-reset when grid stabilizes. |
F48 | AC_UnderFreq_Fault | Grid under Frequency (common in power outages) causes a disconnect. Will self-reset when grid stabilizes. |
F55 | DC_VoltHigh_Fault | PV may be higher than 500V. Battery voltage should not be above 59V or 63V (depending on the model). |
F56 | DC_VoltLow_Fault | Batteries are overly-discharged, inverter is off grid and exceeded programmed battery discharge current by 20%, or Lithium BMS has shut down. If battery settings are incorrect, this can also happen. |
F58 | BMS communication fault | Sol-Ark is programmed to BMS Lithium Battery Mode but cannot communicate with a BMS |
F60 | Gen_Volt_or_Fre_Fault | Generator Voltage or Frequency went outside the allowable range |
F61 | Button_Manual_OFF | The parallel Slave system turned off without turning off Master |
F63 | ARC_Fault | It can be a poor PV connector/connection. And sometimes a false alarm due to powerful lightning storms. |
F64 | Heatsink_HighTemp_Fault | Check the built-in fans are running; ambient temp may be too high. Ensure proper clearance (pg.6). |
Specific Cases #
Case #1: LCD is not powering on #
Symptom | LCD is not powering on |
Cause | Several potential causes (see below). |
Resolution | Check all connections. At least one of the following power sources is required: PV/Grid/Battery. Try pressing the power button, touchscreen, or navigation buttons. |
Case #2: Panels are connected, but DC Light is not on #
Symptom | Panels are connected, but DC Light is not on |
Cause | Voltage is outside specified range. The weather blocks sunlight. |
Resolution | PV voltage must be 150V-425V. Wait until the weather allows for more sunlight. |
Case #3: Panels are not producing #
Symptom | Panels are not producing |
Cause | Several potential causes (see below). |
Resolution | Check for proper wiring on all solar panel connections. Turn PV disconnect “ON.” Check that the PV input voltage is not greater than 500V. If using the Sol-Ark 12K version, check that the PV input voltage is not greater than 425V. If the system says PV = 0V, check PV polarity. |
Case #4: Panels are not producing much power #
Symptom | Panels are not producing much power |
Cause | PV Wire Strip Length: 5/8″. Your batteries are already charged. |
Resolution | Verify PV Wire Strip Length: 5/8″. Use Grid Sell to see if your batteries are already charged. |
Case #5: The system does not keep batteries charged #
Symptom | The system does not keep batteries charged. |
Cause | Several potential causes (see below). |
Resolution | Check the charge setting in the Charge Menu. |
Case #6: Auto Gen-Start is not working #
Symptom | Auto Gen-Start is not working |
Cause | Compatibility and wiring problems with generator. |
Resolution | Check to make sure your generator is compatible with Auto Start. Make sure that the Auto Gen Start wire is adequately connected to the Sol-Ark 15K and the generator. |
Case #7: Normal LED isn’t on #
Symptom | Normal LED isn’t on |
Cause | Sol-Ark 15K is in pass-through-only mode, only a Grid connection. Sol-Ark 15K is not working correctly. |
Resolution | Verify that Sol-Ark 15K is not in pass-through-only mode with only a Grid connection. Call us. |
Case #8: The alarm light is on #
Symptom | The alarm light is on |
Cause | The system is issuing a specific alarm. |
Resolution | Check the system alarms menu to identify the alarm. |
Case #9: Grid HM value is negative when it should be positive (only applies in limited home mode) #
Symptom | Grid HM value is negative when it should be positive (only applies in limited home mode) |
Cause | Limiter Sensors are backward, L1/L2 sensors are swapped, or incorrectly wired L1/L2 sensors. |
Resolution | Re-wire the sensors correctly. Try Auto Learn. |
Case #10: AC Overload Fault or Bus Unbalance Fault #
Symptom | AC Overload Fault or Bus Unbalance Fault |
Cause | Issues with wiring or large loads |
Resolution | Check Transfer Switch/Subpanel wiring. Check for large loads that consume more than the inverter rating (EX: AC units over 3 tons). |
Case #11: The system connects to grid and quickly disconnects #
Symptom | The system connects to grid and quickly disconnects |
Cause | Issues with wiring or frequency settings. |
Resolution | With a DMM, verify your Neutral wire connection (should be 0 Vac referenced to GND). Check your Freq is set to 60Hz, and the 15K measures 120V on L1 / L2 vs. N. If overloading: verify 120/240V grid input and load output wires are not swapped. If 120/208V, the L1 and L2 are phase-specific. So, you may have to swap Grid L1 / L2 for 208V applications. |
Case #12: DC Overload Fault #
Symptom | DC Overload Fault |
Cause | Issues with voltage or wiring |
Resolution | Check PV voltage. Make sure you have not wired more than two (2) solar strings in parallel. |
Case #13: System is beeping #
Symptom | System is beeping. |
Cause | A system alarm has been triggered. There is not battery connected. |
Resolution | Check the system alarms menu to see which alarm has been triggered. Most alarms will self-reset. If not using a battery, select no battery and disable activate batt in Batt menu. Turn off the center button, remove AC Grid and PV Power for the 30s (screen is dead), and then power up to fully reset the system. |
Case #14: Battery cable sparks when connected #
Symptom | Battery cable sparks when connected |
Cause | Several potential causes (see below). |
Resolution | Put the built-in battery breaker in the off position before connecting or disconnecting batteries. |
Case #15: Battery symbol on the home screen is red #
Symptom | Battery symbol on the home screen is red |
Cause | The battery is under-voltage or over-voltage. |
Resolution | Check the voltage of the battery to make sure it is in the correct range. |
Case #16: Battery symbol on the home screen is yellow #
Symptom | Battery symbol on the home screen is yellow |
Cause | The battery is low, or the charge/discharge current is close to the programmed limit. |
Resolution | Wait until the battery is recharged. |
Case #17: Grid symbol on the home screen is yellow #
Symptom | Grid symbol on the home screen is yellow |
Cause | Grid parameters are out of specified range or grid is down. |
Resolution | Verify grid parameters are in specified range. If grid is down, that is out of our control. |
Case #18: System has restarted #
Symptom | System has restarted |
Cause | The system is overloaded, battery voltage is greater than 63V, or software update. |
Resolution | Let the system restart. |
Case #19: The battery breaker trips #
Symptom | The battery breaker trips |
Cause | The batteries were connected backwards. |
Resolution | This can cause damage! Make sure batteries are properly connected. |
Case #20: LCD screen still on when the power button is off #
Symptom | LCD screen still on when the power button is off |
Cause | If PV or grid power, LCD stays on, but the inverter and loads are off. |
Resolution | No change needed. |
Case #21: The Batt % meter is not reaching 100% #
Symptom | The Batt % meter is not reaching 100% |
Cause | The system needs to go through a small discharge/charge cycle first to calibrate the battery. |
Resolution | Wait for the system to calibrate. |
Case #22: Generator setup is reading 0Hz #
Symptom | Generator setup is reading 0Hz |
Cause | Wrong settings under the Sell Control menu. |
Resolution | In the Sell Control menu, select “General Standard” instead of “UL1741.” Then widen the frequency range to 55Hz-65Hz. |
Case #23: Color Touchscreen is Frozen #
Symptom | Color Touchscreen is Frozen |
Cause | Several potential causes (see below). |
Resolution | Press and hold the escape button for 7-10 seconds |
Case #24: Grid Phase Wrong #
Symptom | The Sol-Ark screen shows Grid Phase Wrong. |
Cause | There is a phasing issue with your wiring, and it may cause overload faults (F18, F26, F34) even with the Load breaker off and WILL CAUSE DAMAGE if left unchecked. |
Resolution | Single Sol-Ark: To locate the improperly wired phases, measure L1 to L1 (Top Screws) between the Grid and Load breaker; you should see 0V AC. Repeat for L2 to L2 between the Grid and Load breaker. Attempt to correct the wiring until you are only reading 0V AC between L1 to L1 and L2 to L2. Parallel inverters: measure L1 of the Grid breaker to L1 of another unit’s Grid breaker; you should see 0V AC. If in 208V parallel, measure the lines of the same wire color between sol-arks to see if you read 0V AC. Make sure to correct both the Grid and Load wiring; they both need to be correct. If the error persists, you will need to check your AC wiring beyond the inverter and may also need to verify that the phases are properly labeled coming from your meter. |