Sol Ark Troubleshooting guide

Document Date:February 2023

Contents #

Overview
Error Codes
Specific Cases
Case #1: LCD is not powering on
Case #2: Panels are connected, but DC Light is not on
Case #3: Panels are not producing
Case #4: Panels are not producing much power
Case#5: The system does not keep batteries charged
Case#6: Auto Gen-Start is not working
Case#7: Normal LED isn’t on
Case#8: The alarm light is on
Case#9: Grid HM value is negative when it should be positive (only applies in limited home mode)
Case#10: AC Overload Fault or Bus Unbalance Fault
Case#11: The system connects to grid and quickly disconnects
Case#12: DC Overload Fault
Case#13: System is beeping
Case#14: Battery cable sparks when connected
Case#15: Battery symbol on the home screen is red
Case#16: Battery symbol on the home screen is yellow
Case#17: Grid symbol on the home screen is yellow
Case#18: System has restarted
Case#19: Batteries were connected backward
Case#20: Why is the LCD screen still on when the power button is off?
Case#21: The Batt % meter is not reaching 100%
Case#22: Generator setup is reading 0Hz
Case#23: Generator setup is reading 0Hz
Case#24: Grid Phase Wrong



Overview #

This document presents a list of recommended and supported settings for Power Sol-Ark, as well as a number of specific undesirable behaviors commonly reported in the field and suggested resolutions or steps for troubleshooting.

Before beginning any troubleshooting procedures, review the supported settings detailed in the sections immediately below and ensure that all settings for the site match with those shown.

Error Codes #

Fault Instruction Common Cause/Remedy 
F1 DC Inversed Failure If you have parallel systems and turn one system off, you with get this notification. NOT a fault. 
F8 GFDI_Relay_Failure Current Leakage from inverter AC output to Ground, check Ground and neutral are connected at the main panel 
F13 Grid_Mode_change It can happen when not using batteries or if Grid Input settings are changed. This is a notification, NOT a fault. If you switch from No Batt to Battery mode, power the system down completely to restart. 
F15 AC_OverCurr_Failure Loads are too large for the inverter. If off-grid, the battery discharge amps are programmed too low. Overloads can result in F15, F18, F20, or F26. 
F16 GFCI_Failure Ground fault. Check PV+ or PV- wiring (which must be ungrounded). Exposed PV conductors + rain can also cause. Check that the neutral line and Ground are not double-bonded (common with portable generators). 
F18 Tz_Ac_OverCurr_Fault Overloaded the Load Output (reduce loads) or overloaded a generator (reduce Gen Start A see pg.33). Wiring Short on the AC Side can also cause this error. Overloads can result in F15, F18, F20, or F26. 
F20 Tz_Dc_OverCurr_Fault It is typically caused by DC current from the battery that is too large (ex: 4 Ton AC Unit) or too much PV current (3 or more strings in parallel). Overloads can result in F15, F18, F20, or F26. 
F22 Tz_EmergStop_Fault Initiated Emergency Stop; see sensor pinout table. 
F23 Tz_GFCI_OC_Fault PV Ground fault. Check PV+ or PV- wiring (which must be ungrounded or damage can occur). Typically caused by pinched PV wire grounding the PV+ or PV-. Grounded PV wire can cause F20, F23, or F26. 
F24 DC_Insulation_Fault An exposed PV conductor combined with moisture is faulting (can cause F16, F24, F26). 
F25 AC_Active_Batt_Fault No battery connection to the Inverter and Activate Battery is enabled. Disable Activate Battery in settings while no battery is connected. 
F26 BusUnbalance_Fault Too much load on one leg (L1 or L2) Vs. the other leg or DC loads on the AC output when off-grid. Grounded PV +/- wire can cause F20, F23, or F26. 
F29 Parallel_CANBus_Fault Usually, a communication error for parallel systems, check cables and MODBUS addresses (pg. 44) 
F30 AC_MainContactor_Fault Contact Sol-Ark.com 
F31 Soft_Start_Failed Soft Start of large motor failed 
F34 AC Overload Fault AC Overload or load shorted. Reduce heavy loads. 
F35 AC_NoUtility_Fault Grid connection lost 
F37 DCLLC_Soft_Over_Cur Software DC overcurrent 
F39 DCLLC_Over_Current Hardware DC overcurrent 
F40 Batt_Over_Current Batteries exceeded their current discharge limit 
F41 Parallel_System_Stop If one system faults in parallel, this normal fault will register on the other units as they disconnect from grid 
F45 AC_UV_OverVolt_Fault Grid under-voltage causes a disconnect. This will self-reset when the grid stabilizes. 
F46 Parallel_Aux_Fault Cannot communicate with other parallel systems. Check Master = 1, Slaves are 2-9, ethernet cables are connected. 
F47 AC_OverFreq_Fault Grid over Frequency (common in power outages) causes a disconnect. Will self-reset when grid stabilizes. 
F48 AC_UnderFreq_Fault Grid under Frequency (common in power outages) causes a disconnect. Will self-reset when grid stabilizes. 
F55 DC_VoltHigh_Fault PV may be higher than 500V. Battery voltage should not be above 59V or 63V (depending on the model). 
F56 DC_VoltLow_Fault Batteries are overly-discharged, inverter is off grid and exceeded programmed battery discharge current by 20%, or Lithium BMS has shut down. If battery settings are incorrect, this can also happen. 
F58 BMS communication fault Sol-Ark is programmed to BMS Lithium Battery Mode but cannot communicate with a BMS 
F60 Gen_Volt_or_Fre_Fault Generator Voltage or Frequency went outside the allowable range 
F61 Button_Manual_OFF The parallel Slave system turned off without turning off Master 
F63 ARC_Fault It can be a poor PV connector/connection. And sometimes a false alarm due to powerful lightning storms. 
F64 Heatsink_HighTemp_Fault Check the built-in fans are running; ambient temp may be too high. Ensure proper clearance (pg.6). 

Specific Cases #

Case #1: LCD is not powering on #

SymptomLCD is not powering on
CauseSeveral potential causes (see below).
ResolutionCheck all connections. At least one of the following power sources is required: PV/Grid/Battery.
Try pressing the power button, touchscreen, or navigation buttons.

Case #2: Panels are connected, but DC Light is not on #

SymptomPanels are connected, but DC Light is not on
CauseVoltage is outside specified range.
The weather blocks sunlight.
ResolutionPV voltage must be 150V-425V.
Wait until the weather allows for more sunlight.

Case #3: Panels are not producing #

SymptomPanels are not producing
CauseSeveral potential causes (see below).
ResolutionCheck for proper wiring on all solar panel connections.
Turn PV disconnect “ON.”
Check that the PV input voltage is not greater than 500V.
If using the Sol-Ark 12K version, check that the PV input voltage is not greater than 425V.
If the system says PV = 0V, check PV polarity.

Case #4: Panels are not producing much power #

SymptomPanels are not producing much power
CausePV Wire Strip Length: 5/8″.
Your batteries are already charged.
ResolutionVerify PV Wire Strip Length: 5/8″.
Use Grid Sell to see if your batteries are already charged.

Case #5: The system does not keep batteries charged #

SymptomThe system does not keep batteries charged.
CauseSeveral potential causes (see below).
ResolutionCheck the charge setting in the Charge Menu.

Case #6: Auto Gen-Start is not working #

SymptomAuto Gen-Start is not working
CauseCompatibility and wiring problems with generator.
ResolutionCheck to make sure your generator is compatible with Auto Start.
Make sure that the Auto Gen Start wire is adequately connected to the Sol-Ark 15K and the generator.

Case #7: Normal LED isn’t on #

SymptomNormal LED isn’t on
CauseSol-Ark 15K is in pass-through-only mode, only a Grid connection.
Sol-Ark 15K is not working correctly.
ResolutionVerify that Sol-Ark 15K is not in pass-through-only mode with only a Grid connection.
Call us.

Case #8: The alarm light is on #

SymptomThe alarm light is on
CauseThe system is issuing a specific alarm.
ResolutionCheck the system alarms menu to identify the alarm.

Case #9: Grid HM value is negative when it should be positive (only applies in limited home mode) #

SymptomGrid HM value is negative when it should be positive (only applies in limited home mode)
CauseLimiter Sensors are backward, L1/L2 sensors are swapped, or incorrectly wired L1/L2 sensors.
ResolutionRe-wire the sensors correctly. Try Auto Learn.

Case #10: AC Overload Fault or Bus Unbalance Fault #

SymptomAC Overload Fault or Bus Unbalance Fault
CauseIssues with wiring or large loads
ResolutionCheck Transfer Switch/Subpanel wiring.
Check for large loads that consume more than the inverter rating (EX: AC units over 3 tons).

Case #11: The system connects to grid and quickly disconnects #

SymptomThe system connects to grid and quickly disconnects
CauseIssues with wiring or frequency settings.
ResolutionWith a DMM, verify your Neutral wire connection (should be 0 Vac referenced to GND).
Check your Freq is set to 60Hz, and the 15K measures 120V on L1 / L2 vs. N.
If overloading: verify 120/240V grid input and load output wires are not swapped.
If 120/208V, the L1 and L2 are phase-specific. So, you may have to swap Grid L1 / L2 for 208V applications.

Case #12: DC Overload Fault #

SymptomDC Overload Fault
CauseIssues with voltage or wiring
ResolutionCheck PV voltage.
Make sure you have not wired more than two (2) solar strings in parallel.

Case #13: System is beeping #

SymptomSystem is beeping.
CauseA system alarm has been triggered.
There is not battery connected.
ResolutionCheck the system alarms menu to see which alarm has been triggered. Most alarms will self-reset.
If not using a battery, select no battery and disable activate batt in Batt menu.
Turn off the center button, remove AC Grid and PV Power for the 30s (screen is dead), and then power up to fully reset the system.

Case #14: Battery cable sparks when connected #

SymptomBattery cable sparks when connected
CauseSeveral potential causes (see below).
ResolutionPut the built-in battery breaker in the off position before connecting or disconnecting batteries.

Case #15: Battery symbol on the home screen is red #

SymptomBattery symbol on the home screen is red
CauseThe battery is under-voltage or over-voltage.
ResolutionCheck the voltage of the battery to make sure it is in the correct range.

Case #16: Battery symbol on the home screen is yellow #

SymptomBattery symbol on the home screen is yellow
CauseThe battery is low, or the charge/discharge current is close to the programmed limit.
ResolutionWait until the battery is recharged.

Case #17: Grid symbol on the home screen is yellow #

SymptomGrid symbol on the home screen is yellow
CauseGrid parameters are out of specified range or grid is down.
ResolutionVerify grid parameters are in specified range.
If grid is down, that is out of our control.

Case #18: System has restarted #

SymptomSystem has restarted
CauseThe system is overloaded, battery voltage is greater than 63V, or software update.
ResolutionLet the system restart.

Case #19: The battery breaker trips #

SymptomThe battery breaker trips
CauseThe batteries were connected backwards.
ResolutionThis can cause damage! Make sure batteries are properly connected.

Case #20: LCD screen still on when the power button is off #

SymptomLCD screen still on when the power button is off
CauseIf PV or grid power, LCD stays on, but the inverter and loads are off.
ResolutionNo change needed.

Case #21: The Batt % meter is not reaching 100% #

SymptomThe Batt % meter is not reaching 100%
CauseThe system needs to go through a small discharge/charge cycle first to calibrate the battery.
ResolutionWait for the system to calibrate.

Case #22: Generator setup is reading 0Hz #

SymptomGenerator setup is reading 0Hz
CauseWrong settings under the Sell Control menu.
ResolutionIn the Sell Control menu, select “General Standard” instead of “UL1741.” Then widen the frequency range to 55Hz-65Hz.

Case #23: Color Touchscreen is Frozen #

SymptomColor Touchscreen is Frozen
CauseSeveral potential causes (see below).
ResolutionPress and hold the escape button for 7-10 seconds

Case #24: Grid Phase Wrong #

SymptomThe Sol-Ark screen shows Grid Phase Wrong.
CauseThere is a phasing issue with your wiring, and it may cause overload faults (F18, F26, F34) even with the Load breaker off and WILL CAUSE DAMAGE if left unchecked.
ResolutionSingle Sol-Ark: To locate the improperly wired phases, measure L1 to L1 (Top Screws) between the Grid and Load breaker; you should see 0V AC. Repeat for L2 to L2 between the Grid and Load breaker. Attempt to correct the wiring until you are only reading 0V AC between L1 to L1 and L2 to L2.
Parallel inverters: measure L1 of the Grid breaker to L1 of another unit’s Grid breaker; you should see 0V AC. If in 208V parallel, measure the lines of the same wire color between sol-arks to see if you read 0V AC.
Make sure to correct both the Grid and Load wiring; they both need to be correct.
If the error persists, you will need to check your AC wiring beyond the inverter and may also need to verify that the phases are properly labeled coming from your meter.

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